Applicable Industries: Producing Plant
Customized assist: OEM
Gearing Arrangement: Helical
Output Torque: 3.2-18000N.m
Input Pace: 750-1500rpm
Output Speed: a hundred and twenty-1200rpm
Pole: A single/Two/Three Phase Pace Reducer
Ratio: 1.25-6.three
Housing Substance: Cast Iron
Functioning temperature: -forty~45℃
Software: mining, chemical industry,steel metallurgy,lifting transpor and ect.
Process: Carburizing, Nitriding , Grinding
Performance: ninety four%~ninety eight%
Mounting Place: Horizontal,Vertical,Flange
Coloration: Blue,Eco-friendly,Grey,Red
Certification: Cylindrical Helical Pace Reducer Gearbox
merchandise description Reducer is the prime mover and perform equipment between indepenent closed transmission device , utilised to decrease velocity and enhance torque , in get to meet the wants of the function , also used for progress in some occasions , referred to as expansion .When selecting reducer should be chosen according to doing work equipment situations , technological parameters , the overall performance of the motor , the factors these kinds of as economic system ,comparison of a fferent sorts and versions of reducer profile measurement , transmission performance , carrying capacity ,quality , value , etc ., pick the most ideal reducer . product present business profile ABOUT US ZheJiang Tiandi Benniu Yinqi Equipment Co., Ltd., established in 1958, and formerly identified as HangZhou Lifting Machinery Basic Factory, is 1 of the first specified point out-owned huge-scale backbone enterprises to create cranes and reducers in China. Now it is a wholly-owned subsidiary of ZheJiang Tiandi Benniu Industrial Group Co., Ltd. and a tertiary subsidiary of CZPT Technologies & Engineering Team. It is positioned in HangZhou Economic and Technological Advancement Zone, ZheJiang Hui Autonomous Area, covering an spot of 164,000 square CZPT and a constructing spot of seventy eight,000 sq. meters.
The organization is a countrywide higher-tech enterprise and the vice chairman device of Electrical Overhead Traveling Crane Committee of China Weighty Equipment Market Association. It has been awarded the title of “Fantastic Bridge and Gantry Crane Manufacturing Enterprise” by the Electrical Overhead Traveling Crane Committee for several instances. The company’s main crane and reducer merchandise are broadly used in metallurgy, equipment manufacturing, Normal substantial good quality roller chain sprocket KC5014 shaft coupling power, logistics and warehousing, chemical, developing resources, national protection and navy business, and many others. Some of its items are exported to France, Iran, Myanmar, Laos and other international locations. It is a trustworthy top crane and reducer company and service provider for consumers! The company, as the greatest skilled crane maker in Northwest and Southwest China, has been committed to the style and generation of bridge cranes and gantry cranes in its above sixty years’ historical past. It has acquired a class A (optimum) manufacturing license for bridge and gantry cranes and AAA Business Credit history Certification, GB / T19001 / ISO9001 Good quality Administration Technique Certificate, ISO45001 Occupational Health and Basic safety Management Program Certificate and GB / T24001 / ISO14001 Environmental Administration Technique Certificate.
The firm’s engineering center is a region-amount technological innovation middle in ZheJiang Hui Autonomous Location. There are a lot more than 80 R&D personnel engaged in crane steel composition, mechanical transmission, electrical management, reducer, production procedure, inspection and examination and other facets, such as 3 senior engineers with principal senior skilled title, 15 senior engineers and 33 engineers. It possesses the design and study capabilities to offer personalised, automatic and smart cranes and reducers for metallurgy, large gear, warehousing, logistics, and other industries.
The organization has much more than two hundred sets of massive-scale steel plate pretreatment equipment, numerical handle slicing gear, computerized welding gear, precision machining tools, automatic handle heat treatment gear, and many others. These equipments guarantee the manufacturing good quality of principal metal structural parts and essential mechanical transmission parts of cranes.
The High quality Assurance Office of the company has expert inspectors and is outfitted with specific tests instruments, measuring instruments and screening products. They are ready to conduct chemical composition evaluation of metal, mechanical home screening, nondestructive screening of welds, metallographic tests of elements, geometrical tolerances screening, CZJB-105C 24v 36v 48v 500w 26 inch e bike electrical rear wheel geared hub motor electric powered bicycle motor bicycle crane system and reducer tests, and so forth., making sure that the factory move rate of the cranes and reducers is 100%.
The general-function bridge crane and gantry crane made and developed by the firm have several series, this kind of as hook, get, electro-magnetic pad, hook/grab, grab/electro-magnetic pad, hook/seize / electro-magnetic pad, double trolley, and so forth., amongst which, the greatest rated lifting potential of bridge crane with hook in solitary trolley reaches 550 tons, that of bridge crane with seize reaches 40 tons and that of gantry crane with hook reaches four hundred tons. The application of bridge cranes is prolonged to insulation, explosion-evidence, and other unique doing work scenes. Gantry cranes have also been prolonged to workplaces this kind of as container handling and dam crest gate lifting. These series of items are widely utilized in workshops, stockyards, freight yards, docks, hydropower stations, and so on., making many achievements and a great track record.
Our company has developed and manufactured various metallurgical cranes, this kind of as ladle cranes, scrap charging cranes , slab clamp cranes, overhead cranes with magnet lifting beam, steel coil handling overhead cranes, forging cranes, quenching cranes, etc., We provide companies to several massive-scale metal enterprises and take pleasure in a substantial industry share and very good reputation.
The business has practiced present day design theory and adopted new materials, new systems and new types to layout a sequence of lightweight overhead cranes, which are promoted to the market. Light-weight overhead cranes have the adhering to positive aspects over classic overhead cranes: the overall mass of overhead crane is decreased by 15% ~ twenty five%, the maximum wheel load of the overhead crane is lowered by 15% ~ 20%, the height from the leading of the trolley to the rail surface area of the overhead crane is diminished by 20% ~ 30%, and the lifting height is elevated by 600 ~ 1500mm. As a result, less headroom for the manufacturing unit creating is required and the expense cost of the new manufacturing facility constructing is decreased.
Coke pot crane, commonly identified as CDQ lifter, is 1 of the crucial tools in CDQ process. It characteristics exact positioning, Large rpm 1 stage variable pace parallel shaft helical for the chemical business gearbox charges self-loading and self-unloading, vitality suggestions, automated procedure, and so forth. It runs on the keep track of above the CDQ derrick, in which the functioning atmosphere is harsh and the working degree is large. At existing, there are 2 main sorts of coke pot crane in the coking industry. One is hoisting and travelling system composed of planetary gear reducer driven by double motors and the other is hoisting and travelling mechanism composed of mounted-axis gear reducer driven by primary motor + emergency motor. The firm has reached good overall performance in each kinds and has drafted and formulated the sector normal for Coke Pot Crane.
Underneath the company’s “Yinying” brand, there are 2 groups of reducers: fastened-axis gear teach and epicyclic gear teach there are 22 simple types, forty two sequence and a lot more than 5,000 specs. The company has won ministerial- and provincial-level scientific and technological achievement awards and the honor of “Well-known-brand Items” in the autonomous region for several occasions. The “Yinying” trademark has won the title of “Famous Trademark in the Autonomous Area” for 4 consecutive many years, and the products bearing this trademark have been commonly employed in metallurgy, mining, electric powered electrical power and other industries. For case in point, “Yinying” reducer is used for the lifting of the crystal coffin in Chairman Mao Memorial Hall.
Our organization can offer buyers with clever materials handling answers. We can also proffer experienced solutions in metal coil warehouse, copper smelting uncooked materials warehouse, electrolytic copper workshop, container property, waste incineration power plant, foundry, and many others. In addition, we have realized industrial procedure on the automated mildew casting manufacturing line. Welcome to inquire!
transportation and payment faq Q: Are you investing company or manufactory?A: We are maker,manufacturing unit in HangZhou ,ZheJiang Q: Can you cuetomiz the mats in Max. Lifting Top:,Function Duty and Rated Loading?A: Sure, we support the Max. Lifting Top:,Function Obligation and Rated Loading of the customized items Q: What is your phrases of payment?A: T/T 30% as deposit and stability payment at sight of copy pf B/L.L/C is satisfactory, 22mm silicone Leather Straps Watchband For CZPT smart Gear S3 For CZPT GT2 Look at 42mm bands but only IRREVOCABLE a hundred% at sight
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by czh2023-03-17