China R97 Helical Transmission Gearbox with Motor helical gearbox advantages

Merchandise Description

GPHQ R helical gearbox motor/ reducer motor

GPHQ.R helical velocity gearbox motor  units are novel transmission gadget and composed of Y series motor, helical equipment, Glisten arc cone equipment and heat equipment. The gears are manufactured of high wear-resisting alloy supplies, specially treated and finely processed.

GPHQ R helical gear box motor can be solitary-stage or multi stage with the two mounting techniques foot-mounted and flange-mounted. For large output speeds, the solely one-phase equipment models R27-RX167 offer you compact remedies for your technique design. As for the two-phase and 3-stage, 

GPHQ.R helical pace reducer motor is based mostly on the distinctive modulation mix method, so it is hassle-free for them to match all varieties of motors or to join with other electrical power input. The same kind of reducer can suit motors with distinct power, so that its feasible for diverse sorts of machines to combine or connect.

GPHQ R helical reduction reducer motor supplies :

housing materials: HT2OO higher-strength solid iron from R37,forty seven,57,67,seventy seven,87
HT250 Substantial power cast iron from R97,107,137,147,167
Gear content: 20CrMnTi
Housing hardness HBS90-240
Floor hardness of equipment HRC58°-62°
Equipment core hardness HRC33°-40°
Input/Output shaft substance 40Cr
Enter/Output shaft hardness HBS241°-286°
Shaft at oil seal placement hardness HRC48 ° -fifty five °
Machining precision of gears substance Accurate grinding 6-5 grade
Performance up to 98%
Sounds(Max) 60-68dB
Temp.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need to have large quantity ,we can carried out as your wished colour )

 Our  reduction geared motor Advantage

1,reasonable cost with superb quality 
2,delivery in time 
three,protected ,reputable ,cost-effective and durable 
four,secure transmission ,silent operation 
5,clean managing and reduced noise 
6,wonderful look ,tough service life 
seven,substantial heat-radiating effectiveness ,substantial carrying ability 
eight,each gearbox should be examined just before packing
9.reply in higher performance during 1 working day 
10. specialist to create gearbox and electrical motor .

If there is any question, please will not wait to contact with me (EVA), U can send out us your inquiry. And you will get reaction in 1 working working day.
 
MOTOR CATALOGUE :

Creating Process:

WORKSHOP Gear:



CERTIFICATION  : 

Package deal : 
for 1 container, straight loading ,for considerably less, all goods with pallet, 

FAQ
1, Q:what is actually your MOQ for ac gearbox motor  ?
A: 1pc is ok for each variety electric equipment box  motor 

two, Q: What about your warranty for your induction speed reducer motor ?
A: 1 12 months ,but besides guy-manufactured ruined

three, Q: which payment way you can take ?
A: TT, western union .

four, Q: how about your payment way ?
A: one hundred%payment in innovative less $5000 ,thirty% payment in advanced payment , 70% payment just before sending above $5000.

5, Q: how about your packing of velocity reduction motor  ?
A: plywood situation ,if dimensions is little  ,we will pack with pallet for considerably less 1 container 

six, Q: What details ought to be given, if I purchase electrical helical geared motor  from you ?
A: rated electrical power,  ratio or output pace,variety ,voltage , mounting way , amount , if a lot more is better , 
 

US $50-5,000
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Helical
Step: Single-Step
Type: Helical

###

Customization:

###

housing material: HT2OO high-strength cast iron from R37,47,57,67,77,87
HT250 High strength cast iron from R97,107,137,147,167
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface hardness of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal position hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Temp.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )
US $50-5,000
/ Piece
|
5 Pieces

(Min. Order)

###

Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Helical
Step: Single-Step
Type: Helical

###

Customization:

###

housing material: HT2OO high-strength cast iron from R37,47,57,67,77,87
HT250 High strength cast iron from R97,107,137,147,167
Gear material: 20CrMnTi
Housing hardness HBS90-240
Surface hardness of gear HRC58°-62°
Gear core hardness HRC33°-40°
Input/Output shaft material 40Cr
Input/Output shaft hardness HBS241°-286°
Shaft at oil seal position hardness HRC48 ° -55 °
Machining precision of gears material Accurate grinding 6-5 grade
Efficiency up to 98%
Noise(Max) 60-68dB
Temp.rise: 40°C
Vibration ≤20um
Motor IP54, F class ,B5 FLANGE 
color : blue  (if you need big quantity ,we can done as your wanted color )

Why Choose a Helical Gearbox?

Choosing a helical gearbox is an important decision for any machine builder. It can help you to reduce maintenance costs, improve productivity and efficiency, and ensure that your equipment operates quietly and efficiently. In addition, it can also be compact in size and easy to install.helical gearbox

High productivity and efficiency

Compared to spur gears, helical gears have high productivity and efficiency. This is due to the fact that the helical gearbox is more effective at transferring power between right-angle configurations. Helical gears are also quieter. They also have the ability to tolerate a greater load. These gears are usually used in high-load applications, such as automotive transmission applications.
The basic features of helical gears include a slanted tooth face, a larger contact ratio, and a smoother performance. Helical gears are also less expensive than spur gears. They have more power carrying capacity, longer life, and are easier to maintain.
There are many factors that affect the efficiency of helical gearboxes. Some of them include the number of stages, reduction ratio, ambient conditions, and lubrication. They are also affected by the number of teeth.
Power loss in helical gears is mainly due to friction and heat. There are various approaches to minimize these losses. One approach is to analyse power losses using a numerical method.
Other factors that affect the efficiency of helical systems include speed, noise, and the number of teeth. The amount of power lost in gear mating is dependent on the load.

Low power consumption

Compared to other types of gearboxes, helical gearboxes have low power consumption. This is because they can tolerate more load, conduct smooth performance, and are quieter. They also require less oil changes and have a longer life span.
Helical gears have special teeth that are cut at an angle. The teeth are designed to engage gradually, rather than quickly. They can transfer power between parallel configurations and right-angle configurations.
Helical gearboxes are the most widely used gearboxes. They are also the most efficient. They can work at 98% efficiency. However, they are more expensive than spur gears. They can be packaged with oil-filled housings. They have less noise and require less maintenance. They can operate cooler, and have more torque capacity.
Helical gearboxes have two types: single and double helical gears. In the single type, the gears are perpendicular to the axis. They are usually used in automotive transmission applications. They can also be used in forward velocities. In the double type, the helical faces are next to each other.
Helical gears work at higher ratios, which increases their efficiency. They are also less noisy than spur gears. They are a good choice for applications that require high torque capacity. The basic efficiency of helical gearboxes ranges from 90% to 99.5%. They are also easier to operate and have a longer life span. They are suited to a wide range of applications.helical gearbox

Compact in size

Having a shiny new set of wheels is a nice change of pace. You get to sit in style and you get to drive it like the pro. The trick is finding the right one at the right time. Fortunately, there are plenty of companies who know how to build a high quality car that can be afforded by the average Joe. You’ll find all types of cars from sports coupes to hatchbacks. You’ll also find all types of drivers from the young professional to the seasoned veteran. You’ll also find all types of roads from main streets to back roads. There are even all types of parking spaces to choose from. With a bit of planning and some research, you’ll find the perfect fit for you and your family. You can’t help but wonder why you didn’t choose a vehicle with this many perks sooner. It’s a nice way to spend a night on the town, without having to worry about a parking fee. The next time you’re in the mood to take the family out to the country for a weekend in the great bluffs, you’ll know which ones to avoid.

Noise-free operation

Compared to spur gears, helical gears have better speed capability and quieter operation. However, helical gearboxes often have problems that stop their service. These faults result in increased productivity costs. These problems include fatigue, chipping tip, crack and missing tooth.
In this paper, we propose a novel signal processing scheme to detect gearbox faults at constant speed. The method involves the use of spectral subtraction (SS) to remove the spectral noise of a signal. This approach is widely used in speech signal processing. It is also used to estimate real-time noise information. The method was successfully applied to the analysis of gearbox faults.
The spectral subtraction technique is applied to the transmission error and to the side-band frequency feature. The side-band frequency is equal to the rotation frequency of the input shaft. A square envelope spectrum method is used to obtain the spectral feature. It was then used to obtain the corresponding fault signal. The method is then compared with experimentally measured noise data.
It is also important to note that the side-band feature is not stable in different noise levels. The optimal demodulation subband selection method is not obvious. However, the proposed method can obtain a stable amplitude value when SNR is low.
Another important factor that reduces noise is the overlap ratio. The overlap ratio is the sum of the transverse contact ratio and the face contact ratio. When the overlap ratio approaches one, the noise is minimized.

Improved performance at high speeds

Whether used in an industrial, automotive or power generation application, helical gearboxes provide a number of benefits over traditional spur gearing systems. These advantages include reduced noise, higher load capacity and smoother operation.
In an effort to reduce noise and improve performance at high speeds, Parker engineers developed a helical gearbox that runs quieter and produces 30-40% more torque than a conventionally modified gear. They also redesigned the entry and exit points of the gear tooth for increased efficiency and strength.
The high-speed helical geartrain has been tested at 5,000 hp power. The tests were performed in the High-Speed Helical Geartrain Test Facility at the NASA Glenn Research Center. The tests were conducted at four different design configurations and at multiple input shaft speeds. These tests included temperature increases from inlet to outlet, fling off temperatures, and power loss of the helical system.
The first step was to improve load distribution of the gear pair. This is done by modifying the microgeometry of each gear. In addition to modifying the microgeometry of each tooth, the length of the contact line was extended. This resulted in a higher tooth contact ratio.
Another option is to modify the straddle-mounted pin of the PGS. This is a complicated task because of spatial constraints. In order to determine whether the pin will have the desired effect, it needs to be tested in real-world tests.helical gearbox

Reduce maintenance costs

Compared to spur gears, helical gears have several advantages, such as less noise and vibration, greater load carrying capacity, and longer life. They also have a reduced maintenance cost.
Helical gears can be divided into two main types: single helical and crossed axis helicals. In the single helical type, two or three teeth connect at all times.
In crossed axis helicals, the shafts are inclined at a variety of angles. These gears are primarily used in non-perpendicular transmissions. They can have very low load carrying capacity, but they offer better strength and speed reduction than spur gears.
The double helical type has two mirrored rows of teeth that are angled. This type of gear is also known as a herringbone gear. It’s a design that’s ideal for non-perpendicular transmissions.
Helical gears are packaged in oil filled housings. They are a space saving gear reducer. They are used in automobile transmissions and other forward speeds. They are also used in industrial gearboxes.
Helical gears can be made of either solid or semi-solid materials. They can be sliced into an arbitrary number of cross sections. This allows the helix to be adjusted to suit the application.
It’s important to choose the right gear for your application. The gear’s design may include the number of teeth, lubricant type, surface treatment, and the tooth angle. It’s also important to choose the right lubricant, because it can affect the noise levels and the efficiency of the gear.
China R97 Helical Transmission Gearbox with Motor     helical gearbox advantagesChina R97 Helical Transmission Gearbox with Motor     helical gearbox advantages
editor by czh 2022-12-17