China Best Sales Replacement of W75 Helical Hypoid Gear Speed Reduction Transmision Gearbox helical cone gearbox

Product Description

Solution Description

KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technologies the two at house and overseas.This item is widely employed in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
KPseries hypoid gearbox’s features are as follows:
(1) Pushed by hypoid gears, which has large ratios.
(2) Massive output torque, large efficiency(up to ninety two%), energy conserving and environmental defense.
(3) High quality aluminum alloy housing, gentle in bodyweight and non-rusting.
(4) Sleek in operating and reduced in noise, and can operate long time in dreadful conditions.
(5) Great-seeking look, durable service life and modest volume.
(6) Appropriate for all round installation, broad software and effortless use.
(7) The mounting dimensions of KPB series helical-hypoid gearboxes are suitable with W series worm gearboxes.
(8) Modular and multi-construction can meet up with the needs of numerous circumstances.
KPseries hypoid gearbox’s Major Content:
(1) Housing: aluminum alloy 
(2) Equipment wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears floor up to fifty six-62 HRC, retain carburization levels thickness among .3 and .5mm following specific grinding.

In depth Images

Industrial Purposes

Item Parameters

Model Details:

KPB75..         n1=1400r/min           350Nm
  i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal genuine [r/min] [Nm] [N]
 
KPB75C three hundred 297.21  4.8 300  6500     N/A N/A N/A N/A
KPB75C 250 240.89  five.nine 300  6500     N/A N/A N/A N/A
KPB75C two hundred two hundred.66  seven.0  300  6500     N/A N/A N/A N/A
KPB75C 150 149.30  nine.3 350  6500       N/A N/A N/A
KPB75C one hundred twenty five 121.00  12 350  5980       N/A N/A N/A
KPB75C 100 a hundred.80  15 350  5520       N/A N/A N/A
KPB75C 75 79.40  19 350  5040         N/A N/A
KPB75C sixty sixty two.43  23 350  4730 N/A       N/A N/A
KPB75C 50 49.18  29 350  4370 N/A       N/A N/A
 
KPB75B 60 fifty nine.44  24 300  4660 N/A       N/A N/A
KPB75B fifty forty eight.18  thirty 300  4340 N/A       N/A N/A
KPB75B forty forty.13  35 300  4080 N/A         N/A
KPB75B 30 29.86  forty seven 350  3720 N/A N/A       N/A
KPB75B twenty five 24.20  fifty six 350  3500 N/A N/A        
KPB75B twenty twenty.16  71 350  3230 N/A N/A        
KPB75B fifteen 15.88  ninety three 350  2950 N/A N/A        
KPB75B 12.five twelve.49  113 350  2770 N/A N/A N/A      
KPB75B 10 9.84  143 350  2550 N/A N/A N/A      
KPB75B 7.five 7.48  188 350  2330 N/A N/A N/A      

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Company Profile

About our business:

We are a professional reducer manufacturer positioned in HangZhou, ZHangZhoug province.Our leading products is  full assortment of RV571-a hundred and fifty worm reducers , also equipped hypoid helical gearbox, Computer models, UDL Variators and AC Motors.Products are broadly used for apps these kinds of as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-generating, building equipment, metallurgic mine, environmental protection engineering, and all kinds of automated traces, and assembly traces.With fast shipping, outstanding right after-sales provider, sophisticated producing facility, our goods promote well  both at residence and overseas. We have exported our reducers to Southeast Asia, Jap Europe and Center East and so on.Our aim is to produce and innovate on basis of higher good quality, and produce a good popularity for reducers.

 Packing info:Plastic Bags+Cartons+Picket Situations , or on ask for
We take part Germany Hannver Exhibition-ZheJiang PTC Honest-Turkey Earn Eurasia

Logistics

After Sales Support

one.Upkeep Time and Warranty:Within 1 calendar year following acquiring merchandise.
2.Other SupportLike modeling choice guide, installation information, and problem resolution information, etc.

FAQ

1.Q:Can you make as for each consumer drawing?
A: Sure, we supply personalized provider for consumers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your phrases of payment ?
A: thirty% deposit ahead of production,balance T/T just before shipping and delivery.
3.Q:Are you a trading business or producer?
A:We are a manufacurer with advanced tools and knowledgeable workers.
4.Q:What’s your generation ability?
A:8000-9000 PCS/Thirty day period
5.Q:Cost-free sample is available or not?
A:Yes, we can supply free of charge sample if client agree to shell out for the courier cost
6.Q:Do you have any certificate?
A:Sure, we have CE certificate and SGS certification report.

Contact info:
Ms Lingel Pan
For any questions just feel free of charge ton make contact with me. Several many thanks for your type interest to our organization!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Right-Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Two Step and Three Step
Samples:
US$ 80/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

What Is a Helical Gearbox?

Basically, a gearbox is a rotating circular machine part that consists of toothed components, which mesh together. Its function is to transfer speed and torque to other parts of the machine. It is also similar to a lever, and operates on the same principle.helical gearbox

Double helical gears

Having a helical gearbox has many advantages, including higher efficiency, high strength, and a superior gear system. However, it has its drawbacks. One of these drawbacks is the axial thrust. Axial thrust is not a problem with single helical gears, but it is a problem with double helical gears.
In double helical gears, there are two sets of teeth that are arranged in a V-shape. In one set of teeth, there is a groove that enables the axial force to be cancelled out. The groove eliminates the need for thrust bearings and allows for efficient handling of high capacity power transmission.
Aside from the axial thrust, there are also issues with face contact. Asymmetric load sharing and oscillation put substantial alternating loads on the shaft bearings. These alternating loads can lead to early bearing failure.
Fortunately, helical gears are smoother than spur gears, which means they can withstand more load. They also have greater pitch circle diameter than spur gears. However, they are limited in their scope. The pitch error distribution on the helical gears is typically limited to 50 mm peak-to-peak amplitude. It is important to control the phase difference of oncoming gears with high accuracy.
Typically, the helical gears that are used in a gear box are assembled from the same module. This allows for interchangeability of components and economical construction. A normal module set can use the same tooth-cutting tools that are used for spur gears.
Double helical gears are used in power transmission in fluid pumps and gas turbines. They are also commonly used in planetary reduction gear boxes for engines in civil aviation.
Generally, double helical gears are larger than single helical gears. They are typically generated from a special generator. They are also more expensive.
However, manufacturers are looking to find gears that are more convenient to use. One solution is to manufacture double helical gears on a multi-tasking machine tool. This allows the gear to be machined in complicated shapes.
The multi-tasking machine tool can also modify the tooth surface. This is useful for 3D printing helical gears with a high level of accuracy.helical gearbox

Crossed-axis helical gears

Several factors affect the performance of crossed-axis helical gears. One of the important factors is the position of the gears on the cross shaft. The gears will not perform properly if they are not oriented in a different direction.
Crossed-axis helical gears have a special situation, in which they will not function properly if the gears are oriented in the same direction. This is especially true for automobile oil pump/distribution shafts. Depending on the situation, gears will operate as a normal helical gear or as a spur gear.
Compared to spur gears, crossed-axis helical gears have relatively higher capacity. However, the transverse contact ratio of these gears is reduced. This decrease is dependent on the pressure angle. The pressure angle affects the curvature radii of the teeth. In addition, the length of the contact line is reduced. This shortens the efficiency of the gear.
Helix angle of crossed-axis helical gears is 45 degrees. It may be a left-handed or a right-handed gear. The pitch circle diameter of a helical gear may be big compared to that of a spur gear. This is due to the fact that the gears are cut at an angle to the shaft.
In the axial direction, the meshing of helical gears is very similar to spur gears. However, there are a few design rules to optimize these gears.
The first rule is that the gears must be staggered in opposite directions. If the gears are not staggered, the contact lines cannot be changed.
The second rule states that the pitch of a helical gear is dependent on its helix angle. It is possible to calculate the pitch circle of a helical gear, by integrating along the face width. In addition, the length of the contact lines decreases as the pressure angle increases. However, this decrease is not as large as that of a spur gear.

Right angle helical gears

Choosing a right angle helical gearbox can be difficult. With so many types, sizes, and configurations to choose from, it can be difficult to figure out which one is right for your application. The key to choosing the right gearbox is understanding your application and what factors are most important to you.
For example, if you are looking for a gearbox that can be used in a high-speed, high-torque application, the most important consideration is the efficiency of the product. Right-angle gearboxes are compact and easy to maintain, making them ideal for high-torque applications.
Some applications that require high-torque gears include pulp and paper manufacturing, food processing, mining, and car washes. Some of the advantages of right angle gears include high efficiency, low maintenance, and low noise. If you are in the market for a right angle helical gearbox, make sure to select a supplier that can provide you with a wide range of options.
Right-angle helical gearboxes come in several different bevel configurations. Spiral bevel gears require precision and are difficult to manufacture. However, they can be used interchangeably. Spiral miter gears are designed to rotate in the same direction as the input shaft, which helps ensure a smooth, direct transfer of power.
If you are considering a helical gearbox for a high-speed application, you will need to know your preferred input/output ratio. The standard ratios are 1:1 and 2:1. If you need a step-up ratio, you can install an additional output shaft opposite the input shaft.
Other benefits include lower running noise, superior strength, and durability. Because they are made of larger teeth, helical gears are less likely to wear out. Also, helical gears provide higher power carrying capacity.
To determine which type of right angle gearbox is best suited for your application, you should discuss your needs with your supplier. They should be able to offer a wide range of options, including custom solutions. They should also provide you with a list of past clients and online reviews.
To find a right angle helical gearbox that can meet your needs, it’s important to understand the various design features. For example, you should make sure that your gearbox has a self-locking capability, which means that the load cannot drive the worm. Having a self-locking gearbox also means that you do not need to install a braking system.helical gearbox

Spiral teeth

Using helical gearboxes to drive a motor car or truck is an efficient method of power transmission. However, the efficiency of this method depends on the helix angle of the gear. The helix angle is the angle that the gear teeth are cut at.
Helical gearboxes may be of different helix angles, depending on the specific gear set. The helix angle can vary between 15 and 30 degrees. This is important because the helix angle has a significant effect on the position of tooth contact. If the contact is not in a proper position, then there will be a large amount of vibration. This will affect the speed of the gear.
Helical gearboxes can be of two types: crossed axis and parallel axis. Crossed axis gears are usually used to connect parallel shafts. They have the same center gap as spur gears. On the other hand, parallel axis gears are usually used to drive a motor. The difference between the two types of gearboxes is their design and arrangement.
In addition to the helix angle, the gears may have different fillet, teeth, and radius. This means that the gear will have different NVH characteristics. In addition, there are different types of spiral teeth that may be used in the gearbox.
Hypoid gears are also similar to spiral bevel gears, but they differ in that the axes of the gear shaft do not intersect the axis of the hypoid gear. The hypoid gear exerts a very high thrust load on the bearings.
When compared to a straight bevel gear, the hypoid gear experience a smoother, less noisy operation. They also produce less shock loading.
Spiral bevel gears are also designed to produce less vibration. They are also more cost-effective. However, they require a larger diameter to transmit the same torque. This can lead to a reduced mechanical efficiency and lower fuel economy.
The best spiral bevel gears can carry a higher thrust load than straight teeth. This is why they are preferred for applications that require heavy load efficiency.
They are also appreciated for their NVH characteristics. They are also a quieter option for applications that require high speed. Helical gears can be used in many different industries. The food, automotive, and oil industries are examples of these types of gears.
China Best Sales Replacement of W75 Helical Hypoid Gear Speed Reduction Transmision Gearbox   helical cone gearboxChina Best Sales Replacement of W75 Helical Hypoid Gear Speed Reduction Transmision Gearbox   helical cone gearbox
editor by CX 2023-04-13